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Category: Industry News

  • GTI Predictive Reacquires VibePro from B&D Industrial

    A Strategic Move in Predictive Maintenance Solutions

    VibePro Logo

    GTI Predictive, a leader in vibration analysis and predictive maintenance technologies, has successfully acquired VibePro from B&D Industrial. This strategic move marks a new chapter for both companies, allowing GTI Predictive to further innovate and expand its renowned VibePro product line. Originally developed by GTI Predictive, VibePro found a temporary home with B&D Industrial, where it continued to evolve in the industrial market. The reacquisition underscores GTI Predictive’s commitment to providing state-of-the-art solutions for industrial asset monitoring, ensuring customers benefit from enhanced features, dedicated support, and the pioneering expertise that the GTI Predictive team brings to the industry.

    Some of the phone numbers you use to contact the VibePro team have changed. For now, please call 603-286-3188 with all technical support and customer care requests.

    One difference you will notice is that VibePro has a new logo, symbolizing a bold evolution in the brand. The refreshed design reflects GTI Predictive’s commitment to innovation, energy, and connection. This modern visual mark sets the tone for the company’s future, aligning with its mission to reduce machine downtime through cutting-edge predictive technologies.

    GTI Predictive is a Setco company.

  • Setco Sales Company and GTI Spindle Technology Unite

    Hebron, KY – Setco Sales Company (“Setco), a subsidiary of Holden Industries, Inc. (“Holden”), an employee-owned company, is proud and excited to announce the asset acquisition of GTI Spindle Technology, Inc. (“GTI”).

    Setco and GTI are the two largest U.S. spindle repair providers serving all OEM brands globally. Setco has nine (9) global locations, specializing in the repair, design, and manufacture of specialty spindles in a wide variety of applications. From its three (3) North American locations in New Hampshire, Illinois, and North Carolina, GTI offers excellent service capabilities for spindles, plus is a leader in spindle analysis tools such as vibration analysis, condition monitoring, and predictive maintenance tools and services.

    The experience of Setco’s 111-year tradition of manufacturing and service excellence, and GTI’s 26 years of expert precision spindle repair and analysis tools, bring tremendous opportunities for both growth and expanded offerings to the machine tool industry. Jim Broz, president of Setco summarized the partnership by saying, “Our two companies have a matched passion for new technology, customer care, and quality. We look forward to serving customers with expanded technology and capabilities as our organizations begin to operate together.”

    The combined talents of GTI and Setco create an organization with tremendous depth in engineering capabilities, locations, and equipment. “This move allows us to work together to develop new technologies and deliver faster and better services to the market. Both Setco and GTI customers will benefit from this partnership as we move forward,” said Tom Hoenig, President of GTI.

  • Come See Us at PMTS 2023!

    Are you heading to PMTS 2023? We’ll be there and would love to see you. Here are a few great reasons to stop by our booth (#6055):

    • See live demonstrations of GTI’s iPad powerful predictive maintenance platform – wireless vibration, wireless balancing, wireless condition monitoring
    • Meet with GTI’s industry-leading experts to discuss spindle rebuilding, testing and QC standards, root cause of failure analysis and guaranteed cost savings programs
    • Preview of GTI’s VibePro Tect real-time, turnkey spindle monitoring solution that helps prevent costly repairs/failures and machine downtime

    Perhaps the best reason of all, enter to win our super cool camping kit shown above, featuring the LavaBox™ Portable Campfire, recently featured on Shark Tank, and several other handy items for your next outdoor adventure! 

    FREE ADMISSION
    Haven’t registered yet? Use our discount code and save $50!  
    Discount Code: EXH8699

  • You’re Invited – Hardinge Open House


    GTI is proud to be exhibiting at the Hardinge Open House on April 11th and 12th, 2023, in Elmira, NY, and we’d love to see you there. Hardinge will have machines and workholding products on display. Knowledgeable sales, applications, and engineering support staff will be on hand to answer your questions. You’ll also enjoy educational presentations, lunch, giveaways and the opportunity to meet select Hardinge partners, including GTI.

    Guests that stop by our booth will learn more about why so many customers rely on GTI, the industry-leading spindle repair experts, including:

    • Our focus on detailed cause of failure
    • Complete test run & vibration analysis
    • Independent QC audits
    • Warranty from installation

    You’ll also have a chance to win the awesome YETI bucket shown above, loaded with goodies for your next fishing trip. GTI will also be hosting happy hour from 4-6pm on Tuesday the 11th, with hors d’oevres and refreshments being provided by Hill Top Inn. We look forward to seeing you!

    Open House: April 11th, 9am to 4pm | April 12th, 9am to 3pm
    One Hardinge Dr, Elmira, NY 14903

    > Click Here for Details and to Register!

  • Automation & Supplier Expo


    Join Us!
    OCTOBER 13th and 14th, Noblesville, Indiana

    PARTNERING WITH
    PRECISION TOOLS SERVICE, INC. & SMC USA.

    HOT TOPIC TRAININGS
    BY THE INDUSTRY’S BEST!


    SMC USA’s New SMC Air Management System
    • Becoming Carbon Neutral

    Omron Industry 4.0 Technology
    • Traceability
    • IIOT
    • Safety Control and Integration

    Omron AMR Technologies and Solutions
    • Your NEW Mobile Workforce
    • Bin Picking with Fanuc iRVision
    • Pick Like A Pro

    TOUR SMC’S NORTH AMERICAN HEADQUARTERS
    • Over 2.5M Square Feet of Manufacturing and Warehouse

    TOOLING, PNEUMATICS, ROBOTS, and MORE!!
    • 100 of the Industry’s BEST Automation Manufacturers and MRO Suppliers

    WHERE:
    SMC USA
    10100 SMC Blvd.
    Noblesville, IN, 46060

    WHEN:
    OCTOBER 13th 9am-4pm
    OCTOBER 14th 9am-2pm
    REGISTER for a chance to WIN!

    > Click Here to Download the Invite (PDF)

  • Manufacturing Downtime in Automotive and Aerospace Industries

    Timing is everything, and in manufacturing, this philosophical adage holds true. Where production schedules are directly affected by assembly stages, each piece of the production puzzle must work together. In a perfect world, the manufacturing process would be frictionless: machines would continuously operate at peak efficiency, and production deadlines would be met time and time again. In our imperfect reality, however, machine failure happens, and costly downtime derails manufacturing schedules.

    Where an estimated 800 hours and $650 billion are wasted annually in production halts, manufacturing success is indicated by how close a plant is to near-zero downtime. Achieved by utilizing predictive maintenance solutions and expert repair technicians, it’s important to first understand how unplanned production halts impact the bottom lines in two major sectors.

    Aerospace

    Known for its excessive production backlogs, the aerospace industry, literally and figurately cannot afford delays. For example, Boeing has a backlog of over 5,800 planes and commercial models making approximately 24,000 scheduled passenger flights per day (2014). Any shutdown delays production schedules with the cost of one commercial breakdown estimated at $51,300 a day. It’s no stretch of the imagination to grasp the financial impact downtime has in this industry.

    Automotive

    In the automotive space, revolutionary technology like IoT and AI have yielded high demand for electric and autonomous vehicles. Electric cars are projected to encompass 25% of the global market as adoption rates soar and self-driving technology will become a mainstay feature over the next decade. Given projected growth and rising demand of futuristic vehicles, automotive manufacturers must avoid downtime, valued at $22,000 per minute in 2006, to remain competitive and accommodate changing consumer tastes.

    Predictive Maintenance:

    While all manufacturers hope to achieve near-zero downtime, they vary in how they approach machine maintenance. Some manufacturers are traditionally reactive, exposing themselves to what can almost be described as routine-unplanned-downtime. Others schedule costly routine maintenance despite machines showing no cause for action. The most effective manufacturers, however, employ predictive maintenance solutions, partnering with expert technicians to minimize downtime, make necessary repairs, and maximize efficiency.

    Contact the professionals at GTI Spindle Technology to learn how you can avoid downtime and produce at peak performance.

    About GTI Spindle Technology

    At GTI Spindle Technology, we specialize in high quality spindle diagnosis and repair. Getting your business back into full operation and minimizing downtime is our mission. We offer in-house, on-site, and emergency assistance for machine tool spindle failure analysis, spindle repair, and complete spindle testing. With an extensive range and expertise in a diverse group of industries, our customers know that they are getting the highest quality of spindle repair and customer service. Click here to find out more.

  • How IoT and Predictive Maintenance Expedite Spindle Repair

    In manufacturing, there are two ways to approach downtime. The first is to determine what can be done to avoid production halts altogether. The second is to assess how you can manage downtime so that it has the smallest possible impact on operations. Where traditional maintenance strategies were reactive and machine diagnosis was subjective, technological advancements in areas like the Internet of Things (IoT) have greatly reduced the frequency and duration of downtimes, enabling quick repairs and introducing long-term solutions.

    Reactive Solutions: Downtime Every Time

    It’s no industry secret that downtime, whether planned or not, is expensive. Between idle employees and production delays, the costs often accrue far faster than solutions are realized. Research has shown that manufacturing facilities experience an average of 800 hours of downtime annually, or more than 15 hours a week. Where every second counts, it’s easy to imagine how quickly the commas and zeroes begin to multiply.

    Traditionally, a reactive approach has been taken when managing machine maintenance and downtime. Often subjective, technicians rely on a combination of senses (visual and audible) to attempt to diagnose machine failure. While years of experience may assist repair specialists in recognizing spindle faults, the short-term solutions tend to result in long-term problems down the line. Thankfully, technological advances have enabled a more targeted and analytical approach to mitigate downtime and introduce long-term remedies.

    VibePro Wireless AccelerometerThe Power of IoT Analytics

    Technological advancements in IoT have revolutionized the way manufacturers approach machine maintenance. Now proactive, predictive maintenance programs utilize wireless sensors and remote monitoring to measure machine conditioning. Through powerful data analytics applications, technicians can identify at-risk machines and more accurately diagnose their health. Not only does this reduce the frequency of downtimes, but also allows spindle technicians to more quickly pin-point machine faults and solution paths, reducing the duration of halts as well.

    When harnessing the power of IoT-driven analytics and predictive technologies, subjective guesswork is eliminated, and downtime frequency and duration is reduced. That’s why GTI Spindle Technology technicians apply advanced analytics to our spindle repair services to get your machines not only back up-and-running, but operating at maximum efficiency. Contact us to learn how we can apply our technology-fueled approach to maintenance to your processes.

    About GTI Spindle Technology

    At GTI Spindle Technology, we specialize in high quality spindle diagnosis and repair. Getting your business back into full operation and minimizing downtime is our mission. We offer in-house, on-site, and emergency assistance for machine tool spindle failure analysis, spindle repair, and complete spindle testing. With an extensive range and expertise in a diverse group of industries, our customers know that they are getting the highest quality of spindle repair and customer service. Click here to find out more.

  • What Population Growth & Renewable Energy Mean for Construction Companies

    As the world population continues to grow, so does the demand for new and accommodating infrastructure. Coupled with projected industry growth, construction companies and equipment manufacturers will need to ensure they can handle the influx of projects as younger generations enter the housing market and renewable energy segments become a major focus.

    Population Growth

    While the nation’s current population is over 328 million, that number is estimated to surpass 334 million by 2020. This population growth signifies an increase in demand for corresponding infrastructure. According to one report, residential construction activity is expected to increase from 45% to 54% in 2018, further illustrating the demand for housing. In the same report, 63% of industry executives project an increase in nonresidential construction for the remainder of the year.

    The real driver of increased demand that construction companies must be prepared to accommodate lies in the consumer behavior of Millennials. Over 75 million strong, this generation could transform the housing market as they begin to shift outward from metropolitan areas into more suburban settings. According to one survey, 79% of Millennials currently renting expressed a desire to purchase a home. When the buying potential of these young adults is realized, construction companies and equipment manufacturers can expect a significant demand for residential development.

    Renewable Energy

    As much of the world continues developing environmentally conscious technology and policies, this relatively new industry presents a significant opportunity for construction equipment companies. Referred to as one of the fastest growing construction markets, the renewable energy sector has enjoyed increased spending year after year as governments from around the world combat growing climate issues. For example, in 2016, over 31% of all construction jobs were in energy related projects. With this number projected to grow, an increase in renewable energy ventures will translate into increased demand for construction companies and equipment manufacturers.

    To capture the opportunity presented by the increasing population and focus on renewable energy segments, construction equipment companies and manufacturers must be able to produce in accordance with rising demand. Where downtime can significantly affect your bottom line and production timetables, scheduling routine spindle maintenance is the best way to ensure all machines are operating at peak efficiency to remain competitive as the industry expands. At GTI Spindle Technology, we have the expertise and knowledge to service spindles in construction-related industries. Contact us today to learn how we can help you avoid and minimize downtime so that you can maximize your uptime.

    About GTI Spindle Technology

    At GTI Spindle Technology, we specialize in high quality spindle diagnosis and repair. Getting your business back into full operation and minimizing downtime is our mission. We offer in-house, on-site, and emergency assistance for machine tool spindle failure analysis, spindle repair, and complete spindle testing. With an extensive range and expertise in a diverse group of industries, our customers know that they are getting the highest quality of spindle repair and customer service. Click here to find out more.

  • Automotive Industry Trends in 2018

    A lot has changed in the century since Henry Ford introduced his revolutionary quadricycle and launched Ford Motor Company. While the once-novel Model T was produced on crude assembly lines, modern technological advancements have enabled mass production of today’s most futuristic vehicles. A true representation of shifting consumer preferences and production capabilities, the automotive industry is projected to continue transforming to normalize features that were once deemed science fiction. To maintain operational efficiency as consumer trends continue to change, it will be important for manufacturers to conduct routine spindle maintenance and repairs to avoid production halts.

    Industry Performance

    As a result of IIoT, auto manufacturers have been able to make major strides in extending the capabilities of today’s vehicles. The same can be said about the machines used to produce them. With these new features come new vehicle classes and services, driving the automotive industry into a new, technology-fueled era. Experts estimate that the industry’s worth will be $6.7 trillion by 2030, a drastic increase when compared to 2015’s $3.5 trillion valuation. With over $1.5 trillion of the industry’s growth being attributed to emerging tech and services, it’s important to understand some of the 2018 automotive production trends made possible by these advancements.

    Electric

    With greater importance being placed on climate change, the automotive industry continues to ramp up the production of environmentally conscious vehicles. In congruence with changing environmental regulations, electric and hybrid vehicles have experienced significant increases in adoption rates. It’s estimated that there will be over 41 million electric vehicle sales by 2040 encompassing 25% of the total market.

    Connected

    In today’s global marketplace, smart technology reigns supreme. Given recent advancements in IoT and seamless connectivity, consumers expect their vehicle to share the same smart capabilities as their phones, tablets, and other appliances. Today’s smart vehicles offer a range of digital services to amplify the user’s after sales experience. Predictive settings and AI can notify drivers of potential part failures and recognize personal settings and preferences. To better illustrate the growing demand of connected vehicles, let this statistic paint a vivid picture: by 2020, experts project that 98% of the cars on the road will be connected vehicles.

    Autonomous

    Auto manufacturers are racing to develop and market fully autonomous vehicles. While only a handful of companies like Tesla currently offer vehicles with self-driving capabilities, the advantages of a truly “driverless” car have captivated the masses by selling a glimpse into the future. According to experts, autonomous vehicles can not only save drivers a significant amount of commuting time by identifying faster routes (250 million hours), but they can also potentially save hundreds of thousands of lives by greatly reducing the human error associated with driving. By 2030, it’s estimated that over 70% of the cars sold will have self-driving features and that 15% will be fully autonomous — highlighting how close we are to the commercialization of this technology.

    As the automotive industry continues to adapt to shifting consumer vehicle preferences, it’s imperative that manufacturers ensure they maintain production capacity to meet increased demands for trending technology. Where downtime in the automotive industry has been quoted at costing $20,000 a minute, routine spindle maintenance and repairs can help manufacturers avoid costly production halts and maximize their production output as auto manufacturing becomes more futuristic.

    Contact the professionals at GTI Spindle Technology to learn about our spindle services for the automotive industry and ensure you’re producing at peak efficiency to be ready for the future.

    About GTI Spindle Technology

    At GTI Spindle Technology, we specialize in high quality spindle diagnosis and repair. Getting your business back into full operation and minimizing downtime is our mission. We offer in-house, on-site, and emergency assistance for machine tool spindle failure analysis, spindle repair, and complete spindle testing. With an extensive range and expertise in a diverse group of industries, our customers know that they are getting the highest quality of spindle repair and customer service. Click here to find out more

  • Spindle Repair in The Aerospace Industry

    If one were to compare the aerospace industry of today to what it was in the early 1900’s, they would note that, aside from planes still having wings, the two are unrecognizable. Like most industries, the aerospace and defense sectors have experienced multiple revolutions as a result of technological advancements. Despite the introduction of transformative technologies and relative progress, aerospace manufacturers are racing to keep pace with increasing consumer demand.

    Industry Outlook 2018

    At a glance, the aerospace industry’s outlook is positive for 2018. Aircraft deliveries are projected to increase by 9% and production output is continuing to grow year after year. When also considering the industry’s current low interest rates, moderate fuel prices, significant international demand, and growth in airline traffic, it is expected that the industry will remain strong throughout the remainder of the year.

    Production Concerns

    Despite making technological strides and increasing production by 40% since 2011, aerospace companies are continually adding to their already substantial backlogs. For example, although Boeing delivered 763 aircrafts in 2017, their current backlog totals 5,864 planes, or in other words, seven years of production. Experts have attributed this buildup to the complexity of the industry’s supply chain and inefficiency of current production machines.

    Smart Manufacturing

    To combat production shortcomings, aerospace companies are beginning to introduce smart manufacturing to their processes to improve efficiency and reduce backlogs. In fact, 62% of all aerospace manufacturers reported having some type of smart manufacturing initiative in place in March of 2017; a greater adoption percentage than any other industry. As a result of IoT and AI, the utilization of smart sensors and simulation programs have proven to strengthen supply chain communication and optimize part performance. While these technological improvements have had a positive impact on aerospace manufacturing by increasing deliveries, backlog totals continue to climb.

    In an industry susceptible to backlog buildup and delayed deliveries, it is imperative that aerospace manufacturers operate at peak efficiency by ensuring that machines undergo routine spindle maintenance and repairs. Avoid costly downtime and maximize your production by contacting the industry professionals at GTI Spindle Technology and learn how your aerospace manufacturing operations can benefit from our spindle services.

    About GTI Spindle Technology

    At GTI Spindle Technology, we specialize in high quality spindle diagnosis and repair. Getting your business back into full operation and minimizing downtime is our mission. We offer in-house, on-site, and emergency assistance for machine tool spindle failure analysis, spindle repair, and complete spindle testing. With an extensive range and expertise in a diverse group of industries, our customers know that they are getting the highest quality of spindle repair and customer service. Click here to find out more.