GTI Spindle Technology provides its clients incomparable machine tool spindle repairs on all types of Toyo grinding machines. They have in house resources and experienced sales staff to offer you effective and cost benefit solutions. Most importantly, we have full access to parts as well as complete manufacturing capabilities that allows us to repair your machine tool spindle properly the very first time.
GTI is the spindle company for your TOYO sales, service and repair requirements
Looking for Help?
For all your spindle solutions; call us on our Toll Free Number: 888.473.9675 or write to us at info@gtispindle.com.
Toyo Spindle Re-manufacturing Services
- AnalysisOur technicians thoroughly inspect the spindle to identify the problem correctly before moving ahead with any spindle repair work. All spindles are subjected to the following 5 point assessment:
- Incoming Vibration Aanalysis Incoming vibration analysis is performed in order to determine: bearing condition, level
of unbalance, non-repetitive runout. - Assembled Spindle Inspection Pilot ID or taper runout on tool end of shaft to determine possible spindle crash or
improper tooling.
Rear taper runout inspection to determine possible over tightening of belts or improper
tooling.
Preload test to determine bearing wear or spindle crash. - Disassembled Spindle Inspection Pilot ID or taper inspection to determine spindle crash, improper tooling or overheating.
Bearing journal inspection to determine improper bearing fits or use of spindle after
initial failure.
Overall shaft condition to determine crash, overheating, lack of coolant or overloading. - Bearing Condition An inspection of bearings is performed under lab conditions by factory trained bearing
specialists to determine lack of lubrication, over speeding, spindle crash, overloading,
loss of preload, contamination (coolant or other material) or overheating due to
electrical problems.
In addition, we have the access to all Bearing OEM’s facilitation and personnel. - Engineering Recommendations We recommend spindle design changes or enhancements to improve spindle longevity
and/or performance. For example, if a spindle has failed due to contamination, a design
change such as new labyrinth nuts, air purging, hybrid bearings or improved sealing
design will be recommended and implemented.
- Incoming Vibration Aanalysis Incoming vibration analysis is performed in order to determine: bearing condition, level
- Removal The spindle needs to be removed from the grinding machine. Removal can be done either by the customer themselves or by GTI technicians who can be sent to the client’s site for removal of the spindle.
- Repair Post planning of Toyo spindle repair corrective actions, rebuilding as well as preventative maintenance work advice is given which needs to be taken care of before installing the spindle back into the machine.
- Testing The spindles are tested to check if all the machine interface parts such as encoders, proximity switches etc. are functioning properly and all spindles have to pass the vibration analysis and review of an autonomous GTI QC manager.
- Reinstallation Toyo machine tool spindle post repair are reinstalled and checked for performance and reliability; which can be executed upon customer request by a GTI technician. Detailed documentation of the repair work is provided to all GTI customers.
The short list will have the following :
Our manufacturing department are full of highly trained and qualified engineering and technical staffs. They are always ready to find out new methods to improve the working of the spindles.
Toyo – TOP Machining Center For Repair Services
- Internal Grinding Machines, Chuck and Centerless Types (CNC and Universal): – Chuck Type: T-10N; T-11L; T-1253; T-135N – Centerless Type: T-1MS; T-11LA Series; T-127N, T-157N; T-135NCE
- CNC External Grinding Machines: – T-234CNC; T-235CNC; T-236CNC; and T-237CNC
- CNC Vertical Grinding Machines, Chuck and Centerless Types: – Chuck Type: T-181C; T-182C; T-183C; T-184C – Centerless Type: T-182S/-182S (OG)
- Special Grinding Machines | Includes the following: – CNC Multi-profile Grinding Machines: T-182PG-2S; T-187PG, T-188PG, T-11L19PG – CNC End Face Grinding Machine: T-2313; T-230C and T-2303 – CNC Vane Slot Grinding Machine: T-295
We find working with our customers enjoying and hope to be entrusted with your next repair of Toyo Tools for spindle repairing. Dial us at 888.473.9675, so we can discuss the next few steps to help you keep your manufacturing business – running perfectly.
There is one year’s warranty for the manufactured spindles and the same for remanufactured spindles. If you have any queries, call us at 888.473.9675 or you can send mail to info@gtispindle.com and find more about cost reductions that are guaranteed from us.
