Miyano

At GTI we try to find that it is not possible for your business to proper if Miyano precision machines keep down for a long time. That is the reason our technicians keep up a thorough check up and quick repair procedure for each spindle repairing. We try to make sure that the repair is successful the first time.

GTI is the spindle company for your MIYANO sales, service and repair requirements

The manufacturing department is enriched with highly trained staff and experienced engineering staffs and technical workers too. They continuously try to find methods to improve the spindle operations.

Miyano Spindles & Its Services Offered

  • Turning 2-3 Axis machines
  • Automated Chuckers – all Loader models with revolving tool in 6" and 8" capacities
  • Drill/Tapping Machine
  • Turning 5-10 Axis machines
  • Turning 3-4 Axis Sub Spindle

Once the technicians diagnose Miyano tool Spindle machine’s issues, we will provide customers with a detailed list of recommendation for repair. This will help to take your machines to best of working condition.

Miyano Spindle Re-manufacturing Services

  • AnalysisOur technicians thoroughly inspect the spindle to identify the problem correctly before moving ahead with any spindle repair work. All spindles are subjected to the following 5 point assessment:
    • Incoming Vibration Aanalysis Incoming vibration analysis is performed in order to determine: bearing condition, level
      of unbalance, non-repetitive runout.
    • Assembled Spindle Inspection Pilot ID or taper runout on tool end of shaft to determine possible spindle crash or
      improper tooling.
      Rear taper runout inspection to determine possible over tightening of belts or improper
      tooling.
      Preload test to determine bearing wear or spindle crash.
    • Disassembled Spindle Inspection Pilot ID or taper inspection to determine spindle crash, improper tooling or overheating.
      Bearing journal inspection to determine improper bearing fits or use of spindle after
      initial failure.
      Overall shaft condition to determine crash, overheating, lack of coolant or overloading.
    • Bearing Condition An inspection of bearings is performed under lab conditions by factory trained bearing
      specialists to determine lack of lubrication, over speeding, spindle crash, overloading,
      loss of preload, contamination (coolant or other material) or overheating due to
      electrical problems.
      In addition, we have the access to all Bearing OEM’s facilitation and personnel.
    • Engineering Recommendations We recommend spindle design changes or enhancements to improve spindle longevity
      and/or performance. For example, if a spindle has failed due to contamination, a design
      change such as new labyrinth nuts, air purging, hybrid bearings or improved sealing
      design will be recommended and implemented.
  • Removal The spindle needs to be removed from the grinding machine. Removal can be done either by the customer themselves or by GTI technicians who can be sent to the client’s site for removal of the spindle.
  • Repair Post planning of Miyano spindle repair corrective actions, rebuilding as well as preventative maintenance work advice is given which needs to be taken care of before installing the spindle back into the machine.
  • Testing The spindles are tested to check if all the machine interface parts such as encoders, proximity switches etc. are functioning properly and all spindles have to pass the vibration analysis and review of an autonomous GTI QC manager.
  • Reinstallation Miyano machine tool spindle post repair are reinstalled and checked for performance and reliability; which can be executed upon customer request by a GTI technician. Detailed documentation of the repair work is provided to all GTI customers.

There is a One year repair warranty for any manufactured spindles and also for remanufactured spindles. If you have any questions regarding spindle repair, please dial 888.473.9675 or send email: info@gtispindle.com and enquire about our cost reduction program under guarantee!